基于CFD的高效集-除尘技术研究进展

Research advances in CFD-based high-efficiency capture and dust removal technology

  • 摘要: 在矿产开采、金属冶炼、木材加工等诸多工业领域,粉尘污染物的高效捕集与治理一直是行业面临的共性技术挑战,而传统集尘与除尘技术常面临流场分布不均、颗粒捕集效率低及能耗过高等问题。在此背景下,系统综述了实验方法和计算流体动力学(CFD)在集尘与除尘流场仿真与结构优化中的应用进展,梳理影响除尘效率的关键参数,分析机器学习在优化中的应用。CFD技术已成为帮助深刻理解集尘与除尘过程内部机理、驱动结构创新与性能提升的核心工具。针对当前集尘与除尘技术中存在的模拟精度不足、动态调控滞后、单一技术效能瓶颈以及模型泛化能力弱等问题,指出今后集尘与除尘技术的研究亟须在非球形颗粒多相流模型、数字孪生与实时闭环控制、低阻高效复合技术以及物理机理与数据驱动融合建模等方面开拓创新。

     

    Abstract: In many industrial fields such as mineral mining, metal smelting, and wood processing, the efficient capture and treatment of dust pollutants has always been a common technical challenge across industries. Traditional dust capture and removal technologies frequently face performance limitations including uneven flow field distribution, low particle capture efficiency, and high energy consumption. Motivated by these challenges, this review systematically examines recent advances in the application of experimental methods and Computational Fluid Dynamics (CFD) in the flow field simulation and structural optimization of dust capture and removal systems. It identifies the key parameters that are critical to overall system performance and analyzes the application of machine learning in optimization. CFD technology has become a core tool for gaining deep insight into the internal mechanisms of dust capture and removal processes, as well as for driving structural innovation and performance enhancement. There still exist some problems including insufficient simulation accuracy, lagging dynamic control, the limitations of single-technology approaches, and poor model generalizability in the current dust capture and removal system. To address these problems, future research should focus on developing non-spherical particle multiphase flow models, digital twins and real-time closed-loop control, low resistance and high-efficiency composite technology, and modeling approaches that integrate physical mechanisms with data-driven methods.

     

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