基于技术精细化比较的我国煤制乙二醇工业能源、碳、水足迹研究

Energy, carbon and water footprints of coal-to-ethylene glycol industry in China based on technical refinement comparison

  • 摘要: 以国内4家已投产的煤制乙二醇企业为研究对象,其分别采用2种国内、1种国外生产工艺,涵盖3种合成气制备技术和2种原料气生产路径。采用生命周期评价方法,在对比国内外3种合成气制备技术的基础上,进一步纳入合成气原料与焦炉煤气原料的比较,剖析不同技术与原料组合下乙二醇产品能源、碳、水足迹的异质性。结果表明,在选取的3种以合成气为原料的技术中,2种国内技术的综合环境效益较优,其能源、碳、水足迹相较于国外技术分别低25.8%、24.1%、9.4%。煤炭转化阶段对能源、碳、水足迹的贡献比例分别达到87%~94%、63%~81%、41%~70%。采用焦炉煤气作为原料可使能源、碳、水足迹分别下降15.5%、73.4%、56.1%,但原料供应阶段对碳、水足迹的贡献比例大幅度提高。现有企业通过采用煤气化合成气与焦炉煤气、页岩气等富氢资源联供等方式提升乙二醇合成效率,能够显著减少碳排放。研究可为我国煤制乙二醇工业的合理布局、技术筛选与绿色升级提供科学的数据支撑与决策依据。

     

    Abstract: This study selected four fully operational domestic coal-to-ethylene glycol (CTEG) enterprises as research objects. The investigated enterprises adopt two indigenous and one foreign production processes, covering three types of syngas preparation technologies and two raw gas production routes. Based on a comparative analysis of the three domestic and overseas syngas preparation technologies via the life cycle assessment (LCA) method, this study further conducted a comparative investigation between syngas and coke oven gas raw materials, and systematically analyzed the heterogeneity of energy, carbon, and water footprints of ethylene glycol products under diverse technology-raw material coupling schemes. The results indicate that among the three selected syngas-based preparation technologies,domestic technologies offered the best overall environmental benefits, with energy, carbon, and waterfootprints being 25.8%, 24.1%, and 9.4% lower than those of foreign technologies, respectively. The coalconversion stage contributed 87%-94%, 63%-81%, and 41%-70% to the energy, carbon, and water footprints,respectively. By using coke oven gas as a feedstock, energy, carbon, and water footprints were reduced by 15.5%, 73.4%, and 56.1%, respectively, although it substantially increased the contribution of the feedstock supply stage to the carbon and water footprints. Existing enterprises can significantly reduce carbon emissions by improving theefficiency of ethylene glycol synthesis through methods such as co-supplying syngas with coke oven gas, shale gas, and other hydrogen-rich resources. These findings can provide scientific data and a decision-making basis for therational layout, technology selection and green upgrading of China's CtEG industry.

     

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